XPT Padlock with strange Keyway
Any advice?
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Nickinator wrote:Any advice?
Nickinator wrote:Thanks Piotr,
I've tried raking it to no avail, I can get one good rake in, but then some pins seem to set one one side of the keyway, while others are on the other, would a pick gun work on one of these if inserted into the bottom part of the keyway with the pins exposed? I presume there would be fees-able methoods to get such a lock to open, else they would be used more commonly.
Why don't more manufacturers use restrictive keyways?
Optional detail:
Keyways are milled with a series of specialised end-mills that perform only one cut. The end-mills are specific to the keyway and have to be manufactured specifically for that keyway and CNC milling machine. The plug progresses through a number of end-mill stations in a sequential manner with each specialised end-mill contributing in its own way to the final form of the keyway. Creating a restrictive -- often paracentric -- keyway typically requires more steps which usually means more specialised end-mills and the usage of more stations on the CNC milling machine (a CNC milling machine in a production will have a limited number of "stations"). Also, each end-mill station must perform its milling within a fairly narrow tolerance for deviation else the work quality will deteriorate with each step of the process because of the interdependence of the steps. The more complicated the keyway the more (different) end-mills must be used and more steps need to be added to the overall process of milling the keyway and then the stations have to be calibrated and managed within a certain tolerance of deviation. Some lock manufacturing plants just wouldn't have the capability to produce restrictive keyways because either their CNC milling machines don't have the the required number of stations to accomodate all needed end-mills and/or the milling machine(s) may be incapable of milling within the required range of deviance from the specification and/or their end-mill supplier can't supply certain end-mill designs. In any event, even if all of the technical difficulties are overcome -- and indeed they are with the high quality lock manufacturers that have restrictive keyways such as Kaba Gege -- the production line will be comprised of more steps and this translates to a higher cost of the end product.
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